Basic Info.
Automatic Grade
Automatic
Max. Coating Width
1350mm
Max. Unwinder & Rewinder Diameter
1524mm
Max. Coating Speed
250m/Min
Drying Method
Hot Air & IR Drying
Coating Material
Art Paper, Cardboard Paper, Kraft Paper
Thickness of Material
30-250
Transport Package
Wooden Pallet with Film Package
Product Description
Coating Machine Configuration DescriptionFM-TL1350 is a coating machine with special technology developed by Wenzhou Fengming Machinery Co., Ltd. to respond to the trend of green environmental protection and effectively replace the production of paper products with PE / PLA laminating technology. This machine is designed for thin paper without plastic coating. The lower part of this machine adopts PLC for logic control, and the upper part adopts touch screen for man-machine exchange. The power of the whole machine is driven by frequency conversion and motion controller. The coating speed is steplessly adjusted through the man-machine exchange interface. The drying system adopts dual control of temperature control and speed curve to provide a more concise, safe and humanized experience for operation and maintenance.Main Electrical Configuration:- PLC: Yaskawa, Japan
- Man-machine exchange: WIENVIEW
- Rewinding and unwinding power: Danma
- Coating and Drying oven power: Yaskawa, Japan
- Feedback system: Koyo, Japan
- Temperature control system: Omron, Japan
- Low-voltage electrical appliances: Eaton
- Power adjustment: Hanmei
Whole machine configuration:- Unwinding system: adopts a rotary automatic feeding and unwinding system, unwinding adopts asynchronous servo drive, A and B axis reloading through a rotating motor, automatic cutter mechanism to achieve high-speed non-stop lap joint paper.
- Tension adopts frequency converter to control asynchronous servo for active discharging, and the discharging speed is controlled by frequency converter vector to make the whole machine reach a constant tension.
- The process adopts EPC correction device to correct the deviation of the original paper.
- Coating device
- The coating adopts Yaskawa servo to control the coating anilox roller for quantitative coating.
- The glue supply part is controlled by a pneumatic diaphragm pump.
- Drying part
- Fengming special curved thin paper coating oven
- The oven is equipped with an automatic paper threading mechanism, which is convenient and quick to thread paper, and avoids the high temperature contact between workers and the oven.
- It is worth noting that the unique structure of the oven can effectively solve the serious curling and wrinkling problems after thin paper coating.
- The passing roller in the oven is equipped with bearings. But in order to reduce scratches, an independent over-roller power system is specially equipped. Thereby reducing the friction tendency of the roller.
- The whole oven is equipped with a waste discharge system. Used for exhaust gas emission.
- The outlet of the oven is equipped with an air cooling system to cool the surface of the material.
C. Receiving and traction- This part is equipped with a small traction power, and a tension swing arm is used for speed deviation compensation. (According to the production material, it can be dispensed with, just separate the traction roller)
- This group is equipped with an EPC correction system before receiving, which is used to correct the skewing of the paper after the long paper path runs. The winding can better present a flat end surface.
D. Rewinding part- Using rotary A and B axis automatic roll changing device.
1. The rewinding adopts asynchronous servo control of A and B rolls, and the A and B rolls can be changed at a high speed without stopping the machine through the cutter mechanism.2. The winding is equipped with an automatic correction system, and the paper is automatically corrected to ensure the smooth winding of the paper.3. The rewinding is equipped with a slitting mechanism to realize the random control of large and small rolls.E. Water cooling system (this system is optional for customers according to their requirements)- This system can provide an efficient cooling unit after air cooling and before winding. Forced cooling for some products with large thermal inertia.
- There are two forced cooling water rolls arranged in "S" type, and the power of the water rolls comes from a separate drive motor.
- The energy source for cooling is an independent refrigeration exchange unit with a compressor. Independent control of cooling water temperature.
Power configuration (299KW)A. Power system (174.56KW) Item | pc | Power | Total Power |
Unwinding asynchronous servo motor | 2 | 30KW | 60KW |
Rewinding asynchronous servo motor | 2 | 30KW | 60KW |
Coating servo motor | 1 | 4.4KW | 4.4KW |
Traction servo motor | 2 | 4.4KW | 8.8KW |
Rotating motor | 2 | 4KW | 8KW |
Slitting motor | 1 | 1.1KW | 1.1KW |
Paper through motor | 1 | 0.75KW | 0.75KW |
Blower motor | 7 | 2.2KW | 15.4KW |
Water replenishment motor | 1 | 0.75KW | 0.75KW |
Chiller roller motor | 1 | 3.7KW | 3.7KW |
Water Chiller | 1 | 11KW | 11KW |
Water Pump | 2 | 0.33KW | 0.66KW |
B. Heating system: (120KW) Item | pc | Power | Total Power |
Air Blower (1,2,3,4,5) | 5 | 24KW | 120KW |
| | | |
IR(Optional) | 7 | 18KW | 126KW |
C. Others(1KW) Please note that: The power statistics are the design and installed power. The working power of the power system is basically half of the installed power. The heating power is the set value of actual work. However, due to the difference in setting parameters and working speed, the actual power consumption is subject to use. This configuration table and description are for reference only. If the company's products are upgraded or changed, the actual product configuration shall prevail.
Address:
D Area Standard Factory Songqiao Wanquan Town, Pingyang County, Wenzhou, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001
Company Introduction:
Wenzhou Fengming Machinery Co., Ltd., which is located in the urban district of Ruian economically developed city on the bank of the East China sea of Zhejiang is an enterprise specializing in developing and producing various plastic series machinery products. Taking high science and technology as its guide, taking improving enterprise′s management level and employee quality as its center and taking expanding the production scale and improving the grade of products as its aim, our enterprise will strictly emphasize the product quality and put every series of products on the international market by outstanding performance and preeminent quality.
Based on the policies of "Winning Customers, Trust by Quality"and "Meeting Customers, Needs by Constant Improvement", our enterprise has won the trust form numerous customers. The Digital Information Age in the 21st century has come, the whole staff of Fengming Enterprise will meet the opportunity and challenge brought in the internet Age with full of vigour and vitality in an ever young posture.
Winning Customers, Trust by Matter-of-fact Attitude, Revealing Enterprise′s image by Quality. Our enterprise will wholeheartedly welcome numerous customers at home and abroad to visit us for guidance and business discussion.